Being developed in conjunction with some of the Southern Hemispheres most respected Research Departments in the Respiratory Field, the SureGard® has set new standards for all filters.
Using the world leading HpyerGard® "TEC 200gm" material, which has far superior filtration qualities to its competition at realistic testing rates, SureGard® is able to offer the best filter protection to your Laboratory Equipment, Patients and Staff.
Factors that have to be considered in comparing efficacy of Filter Media;
Size of the organism used in the challenge: Bacteriophage MS-2 is the recognised standard testing organism for many filters. Being one of the smallest used viruses at 20nm it is able to give a higher challenge to the filter media. "TEC200gm" media is tested at this level. Is the media you are using testing up to standard. Nelson Laboratories (USA) test with an Organism of 27nm, CAMR (UK) test with 20nm Organisms.
Concentration of organisms in challenge: Number of Organisms launched at the media for testing. If you send two Organisms at it the chances of some getting through is slim, send a million (much more can be contained in a sneeze) and you have a higher chance of realistic results.
Flow rates during testing: If testing is done at 30L/min the filter will record a higher efficiency as the force of the particles is being sent through at a reduced rate, giving the filter longer to work. This is what most filter media's efficiency is published at. NORMAL spirometry testing is actually conducted at flows of up to 750L/min and sometimes above (25x higher). Make sure the figures being published for a filter are relative to their use in the actual environment that they are being used. Nelson Laboratories test at flow rates of 30L/min. CAMR test at realistic flow rates, for Spirometry/Lung Function filters, of 750L/min. 30L/min is only relevant for "normal" breathing not FVC, MVV or even some SVC.
Multiple Testing Efficiency: Most laboratory filter tests are carried out with a single challenge passed through the media and then the result is recorded. This gives a protection factor that is only representative of one expiratory manoeuvre. NO inspiratory factor or multiple testing. Again these figures are normally at the less effective rate of 30L/sec or 55L/min. Testing that show a “cross contamination” results are also misleading, as it tests the result after passing through the media two or more times. READ THE FINE PRINT! The “TEC200gm” media is better suited to perform more than one expiratory manoeuvre under real conditions than media's like the 3M Filtrete® media, which is only 100gm or 50gm. The potential problem that may arise with lighter “gm” materials is that, it is suggested, they may break down over several manoeuvres at a realistic higher flow rate than heavier media like the "TEC200gm". In other words, lighter "gm" media may degrade after just one forced expiratory manoeuvre. An example of weight versus filtration efficiency is shown in the below table.
Resistance: Most of the filter media's on the market, including the "TEC200gm" media in the SureGard® Filter, are within ATS standards. It is a matter of balancing weight to resistance and we believe the SureGard® has the right mix. Many competitors claim they have the lowest resistance or DeltaP, but lower resistance equals reduced filtration. SureGard® is the perfect balancer, even when the "TEC200gm" media is placed into other filter housings the resistance increases. When deciding on a Filter for your purposes, is resistance relevant and if so if it is within ATS is it satisfactory to sacrifice filtration. That's the whole reason for using a filter.
Summary of reports of Efficiency in available filtration media.
Product |
Nelson
28L/min |
CAMR
55L/min |
CAMR
750L/min |
Filter Failure |
TEC200gm Media |
99.99% |
99.96% |
99.72% |
2,800 |
3M Filtrate Media 100gm |
99.99% |
98 to 98.54% |
94 to 96% |
50,000 |
3M Filtrate Media 50gm |
88 to 93% |
n/a |
n/a |
>95,000 |
Polypropylene Fibre |
n/a |
70 to 75.40% |
72 to 73.3% |
273,500 |
Pall PF 30S |
20 to 52% |
n/a |
n/a |
>640,000 |
Filter failure rate is based on basic equation of: if 1,000,000 organisms passed through the filter once 750L/min, how many organisms would contaminate the equipment. Where two figure are presented the mean is used.
If all things remained equal and not taking into account the loss of expired air from the circuit to the general environment, less than 8 organisms would pass back to a patient from the equipment with the SureGard®, with some other filters it could be as high as ¼ MILLION.
Better Patient Compliance and media Integrity:
SureGard® offers a patented elliptic patient interface that aids the clinician by increasing patient compliance and in some cases reducing the number of tests required when dealing with older patients. Our investigations have also displayed a broader acceptance by the adolescence population when using them. Due to the elliptic shape of the mouthpiece it has been found that patients are less inclined to have problems controlling their tongues and the patented mouthpiece also negates the need for the rubber mouthpiece in most cases, thus reducing the costs of cleaning and replacement of extra parts.
The uniquely designed sealing mechanism that holds the HyperGard® “TEC200gm” media in place was specifically designed by our engineering team to create the strongest seal with a 100% guarantee. The traditional method employed by most manufacturers is to ultrasonically weld the two housings together around the filter. The down side of this is that it has been known to cause the media to fray and in cases fail (normally around the edges where it cannot be seen by the clinician). Causing fibres to sit in the filter and then be inhaled by the patient. Where the filter sealing has failed, it is possible that is can fail to the point where the filter is 0% effective.
Helping the Environment:
SureGard® is the ONLY filter in the world manufactured using inert, latex free polypropylene. It can be safely incinerated as the pictures above display the by product of 5 SureGard® filters doesn't represent the output of just for one competitors. All other filters are made from polystyrene which can only be disposed of as landfill. The risk of this is that any contaminated filters that is not part of the SureGard® range MUST be sent to landfill where it may incubate and cause a further contamination risk.
What the Experts say:
Even industry experts say to be careful of what about claims that are made, one microbiologist is published in 3M's own literature as saying "There can be many different bacterial removal efficiency ratings for a filter, depending on how the tests where done.". 3M also states "....the numbers can be very misleading, and you cannot be sure that the efficiency rating the manufacturers reports is accurate."
Even as far back as 1992 people where questioning the filters available on the market and their claims;
"For each brand the ability to filter bacteria may vary from unit to unit. In the devices Group 2 the bacterial filtration is achieved using electrically charged polymer filter media (Filtrete® type G, 3M FILTRETE BV Breda, The Netherlands). According to the manufacturer, the specific density of this medium can vary up to 7%, giving variations in filtering performance of the order of 20% in transmission properties." Heat and moisture exchangers with bacterial filters: a laboratory evaluation, C.Mebius, Dept of Anaesthesiology and Intensive Care Unit, Sabbatsbergs Sjukhus, Stockholm, Sweeden. Acta Anaesthesial Scand 1992: 36: 372-576.
But then;
"Although the bacterial reduction efficiency of filters has been questioned, a new filter material has recently been developed...". "A filter using this material is now available". A cost analysis of two approaches to infection control in a lung function laboratory. Side et al, Aust NZ J Med 1999: 29.
This statement was written with reference to the "TEC200gm" media that is used in the SureGard® Filter Range.
Based on ALL the evidence and published data, SureGard® is the ONLY filter in the World that offers over 99.7% confidence when looking for total infection control protection for patients, staff and equipment against cross infection from all common respiratory bacterial and viral pathogens, like SARS, combined with a patented elliptic mouthpiece.
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